Sunday, November 9, 2008

View of the windows and doors in the basement entry


At November 4 this shot shows the windows and doors in the gables and gable ends as well as in the basement entry on the west side.   Great work by Don's crew getting those in.   Also thanks to Elaine for her help in sanding down the west side of the logs and more views of Bob's staining handiwork.  From this view the many loads of fill positioned by JI Enterprises (Joseph's guys) is visible - over 500 loads of fill.   John Roy has done lots of backhoe work but he's hard to catch on camera....

South side shingling


The south side is done to bottom of the gables and the arch is shingled - thanks to Jim for setting the pattern for us.   Bob's staining work can be seen from this view, along with the door and window openings cut by Ronn the previous week.   

North side done to past the gable peak

The north side is shingled to up past the north gable and the north gable itself is shingled, including the top peak venting.  The staging and anchor lines are in place for Don's crew to to the top section.  

Jim feels better now


Little sunshine and food and Jim feels better now.

North side shingling


Jim, Danny, Jim, Dick, Don all in action - also helping were John, Bob, Todd and Catherine.   Just getting up to where we need harnesses and staging/platforms.  

Armour Guard on the roof


Angara is taking shape as a house.   The pine facia is on and staining of the logs and facia is underway.   Special kudos to Chris for doing the eve extender and high end log staining. The roof is clad with plywood and the front arch is filled in and shaped.   Armour Guard (ice guard) membrane is covering the whole roof and starter shingling was laid out by Don Chris and Jim for the brothers and friends crew to work on November 1 and 2.   Don, Chris and Jim were incredibly generous with their help and guidance for the set up and first "brothers and friends" day.

Roof trusses

At mid September Angara has roof trusses in place.  Holy moly that's a long way up there with all those openings.   Maybe this 12-12 pitch roof idea was not such a good one (for snow shedding maybe but challenging to work on).   

Reassembly is done!

August 22 and reassembly is done.  This includes Ronn's final lag bolting and adjustments for the ridgepole alignment, which he did on August 21 after the crew and crane had left.  The house, Angara, is far more majestic and grand than I had planned  (solid and practical was my objective).   Somehow she took on a life of her own and with Ronn's artistic hand, she has emerged rather like a phoenix rising.   Thank you to everyone who has helped so far.  

Master Logbuilders


A parting shot of the two master log builders - Ronn and Ken, complete with some of their key tools.  Fine work gentlemen.

View from atop the crane - over the lake

Looking out over Lake Duborne before the crane brings us down.  This is the end of reassembly on day three, just as sunset approaches.   The view from the loft will not look out quite this far, so this is the time to savour the moment.   

View from over the top


Looking down at the house from our perch on the CRANE, we are pinned in a man-box at the end of the jib.   My estimate is that is about 123 feet of crane and jib combined.   Ronn and I went up in the box together and I was terrified on the way up (the harness did not give me much comfort).  Once we were up there Frank's gentle handling made it a great experience and the terror lessened a little.   That said, I believe that there are still indentations in the man-box frame where my fingers were gripping it.   Thanks to Frank for a very safe trip, my fears were not justified at all.

Find Frank


Hey Frank, get down from there.  Frank has a very handy trick to release the johnny ball for the crane but he just had to get up there to tend to the last unhooking detail.

Reassembly team


Hands down a top team, from the left  - Ken, Bob, Chris, Ronn, Don, Scott and Frank.

Cowgirl?


I confess, this is just a brag shot.  I did not really ride the ridge pole all the way to the top, just the two feet from the ground that you see here.

Locking the structure together


Nearing the end of day three.  The perlins and ridge pole had to be positioned on 6" blocking, scribed, lifted out of place (either completely or partially), the blocks removed and then repositioned for final placement.   

Tie together with perlin


Next step was to tie the king truss and gable ends together with first a perlin, then the ridge pole and then the second (south) perlin.     

Gable end going into place


Good thing there was not much wind at the end of day two when we flew this baby in.   I had not anticipated how much of a "sail" the gable end sections were.   Once again Frank's exceptional handling with the crane makes this a smooth operation.   We use tag lines on either side plus the wood plank guides to set the gable end into place.

Front porch eyebrow log

Here is a special arch shaped log to form the eyebrow for the south side porch roof.   This proved to be challenging to incorporate into the roof but is a good idea to ensure that rain and snow are shed away from the door and so that snow does not accumulate there between the two south facing gables.   This was Ronn's design concept and it really adds to the character of the house.

Positioning the king truss


The king truss is lined up on the lower (double) support beam.  Not much chance this house will fall down in the next 500 years.   Braces are in place to hold it steady until the next day when both gable ends plus the ridge pole and purlins are in place to tie it all together.  

King truss goes into position


Elaine and Norlyn drop by and watch while we fly the king truss into place.   Catherine by now has practically wrung her hands right off - and as Frank predicted, all went very well.

Frank restingll


Frank takes a well deserved break while the crane is not needed.   Nice sunny spot and Catherine acts as runner to make sure he is supplied with cold drinks.  A happy crane operator is essential to reassembly.    Would you want someone slinging big logs around to be in a bad mood?

Porch header assembly


Frank Smith says everything about this reassembly operation is routine and easy for him.  Good thing because it sure looks tricky to me.  The porch header is slung at the truck, the root flair cedar columns are attached and then the assembled section is flown into place by steady hands Frank.   

Ronn explaining the steps


Ronn explains the steps as we go along.   Still day two and steady as she goes.

Positioning the king truss support column

The column is carefully aligned for support for the king truss which will be set in place, centered above this column.

Flying in the king truss support column

The king truss support column is flown in with "arms" intact.  We all resisted the engineer's view that this column was required, but having to keep moving with the schedule we accepted the idea.   In order to make it more palatable, Ronn selected a log with lots of character (the arms).  This way we could all live with the requirement.   Note from Catherine - the answer is NO, the arms will not be used to hang moose and deer carcasses in hunting season.... 

Flying the king truss out


The king truss flies out with the help of the crane and under the watchful eye of John Jones the local building inspector.  Catherine is in high distress during this operation but Frank on the crane and Ronn's crew are in complete control.   

King truss assembly

Frank Wright supervises as the king truss is assembled on the subfloor.  

Ronn positioning logs

The eighth round is done and now we are starting to position summer beams and other floor beams for the loft.

Start of day two of reassembly

Catherine having coffee on the porch, first time of many.   This is how we started day two, another excellent weather day.

Locking in the "island" wall sections

Pretty good progress for day one.  We were able to get the seventh round in place to lock in the island walls between windows.   A pretty full day considering we did not start until noon when the crane and logs arrived and were ready to go.

7th round forming

Ken is lining up the seventh round (of eight).  

Ronn and Ken in action

Ken's done unloading trucks for now and is working with Ronn on positioning logs.   Ken is a very talented logbuilder and has a terrific ability to work out problems and calculations in his head, plus he's really good at working in high spots.  Ken was also very patient about explaining the process when I badgered him with questions all day long.

Bob and Don on a smoke break

A well deserved break from a busy 2 1/2 days of reassembly.

Frank in action

Frank has to be the most talented crane operator that I've seen.   When he says that you are as safe in his hands as being in your mother's arms - he's absolutely correct.   Frank seems to know where you want a log positioned even before you know AND even if he is out of direct visual contact with you.    Frank has other talents too which you'll see as the project continues.

Bob takes a break from slugging logs

Bob taking a break on the north side in what will be the kitchen window.   Beautiful sunny day, we were blessed with clear weather for all three days of reassembly.  

East wall takes shape

Ronn and Scott are positioning the east wall and you can see the grey foam on the curved joint at the bottom of the log in the air.   The scribed groove at the bottom of each log is also packed with borated sheep's wool (harken's back to my sheep farming and hand spinning days in the 80's and 90's.   

Scott positioning logs

Here is Scott positioning logs on the first day.  He was there for the two and a half days of site reassembly and he sure worked hard.   Scott is a student who spent the summer doing quite a bit of work on the log building at Ronn's log yard.  Great work Scott.

More truck unloading

We continue to unload - here is the second Reghold truck.  Note the detailed paint job on the tractor, this required attention on our part to brush our our long private lane to be sure it was not scratched.

Formula for success and harmony

Hug and smooch your log builder often to keep spirits up, resolve issues and maintain harmony.   Make sure you don't catch your log builder off guard or this formula could backfire!   Note that the white Stetson is an ANSI rated completely legitimate hard hat.

First and second round taking shape

Ronn and Scott are in the background of the initial rounds, the house starts to take shape.  The first rounds were a little slow going up in order to be perfectly squared and so that the holes for wiring could be drilled through to the basement and the electrical fish wire could be pulled down.  Not the coded markers on each log and the nice shaping on every joint.  

Lining up the first round

Here is Bob using the "wicked witch of the west" mirror to line up the first round log position under Ronn's watchful eye.

Saturday, November 8, 2008

Starting to unload the two truckloads of logs

One log house loaded all on to two trucks, here we are starting the unloading.  All of the logs are letter-number coded for reassembly.

Flying out the gable ends

We start by flying out the gable ends that Don's crew have assembled in advance on the subfloor surface.    

First step in site reassembly

Now it is mid August and we have the logs disassembled at Ronn's log yard and put on to two trucks - but to start the operation we need a crane.  Ace crane operator Frank Smith from Sterling Crane arrived on August 18 at the Blind River site with a 30 ton rough terrain Tadano.  We learn as the reassembly goes on that we could not have found a more talented crane operator than Frank when it comes to log house construction (or likely just about any other crane manouver).  

Deck goes on

Now we add the deck all the way around.

A sub floor to sit on for coffee break

We're up to July at site prep and now the subfloor is in.  Terry, Jim and Chris are "testing" it.   Jim is sitting about where the front door will be facing south.  At Robin and Don's suggestion, we go with subfloor sitting on top of the foundation wall and we're using the OSB type "silent" trusses.   Floor is topped with plywood sheeting painted by Dick Horton's Painting.   This painted floor could be with us for a number of years yet and it will see lots of rain before it gets closed in with a roof in the fall....meaning November....but hold on as there is lots more before we get to that point.

Now we have a basement floor


Here is Robin doing the finish on the concrete floor.

Floor incoming....

Here is the concrete for the floor coming in by bucket load from the concrete truck.  Note the insulated floor, should help with those winters that ignore global warming effects.

The long reach for the concrete....

Here's the long reach to get concrete into those tricky spots inside....

More foundation work in June


Here's another shot of the block wall building, concrete later poured into the forms to make the wall.