Tuesday, December 16, 2008

Warming up in the basement


Catherine taking a break to warm up.  It got to -18C on December 12, which was a long day finishing the vapor barrier and then sweeping the snow out of the main floor.   Next year we will smile about this as we watch the snow swirl around from inside the house with a nice cup of tea (or glog...).

Keeping the basement warm

The ICF foundation does a great job of keeping the basement warm.  December 5 brings electricity to the house via hook up of the main panel in the basement, with some outlets and on December 12 also hook up of the power supply to the pump for the well.   Since the phone was also hooked up this week, technically we have power, phone, running water and septic now available (roughed in at least).   Thanks to Danny McIver for getting us power and making a heater and blower available.   It is now hooked up to keep the basement from freezing.  Bob is here showing where he put temporary insulation in the subfloor and is now installing vapor barrier - this is to keep things snug so that we do not freeze and heave that newly poured basement floor.  

Snow everywhere


Looking good from here on the outside too.   We have found that without the soffit installed in the gables and gable ends that we are getting snow blowing into the main floor on the inside ......so Don is going to do that as soon as he can.

Finally the north and south sides are shingled!


Early December sees the shingling done on the north and south sides including gables.  All that is left is the west and east side porch roof shingling, which we are leaving until spring because we need to stage off of these two sections of roof to install the east and west gable end siding and soffit.  These two sides are fully protected with ice guard and they are good an watertight for now.

There is so much snow that you cannot actually see that the shingling is done, you will have to trust me on this.....   Note that it looks sweet now with the windows and doors in place.

Sweeping and covering the roof to finish shingling

The last of the shingling in November required beating back the snow on the roof and covering it in preparation for the next day's work.   

November 25 and it is a long cold walk to the outhouse


Winter is a little merciless this year.  Catherine gazes out the window of the trailer and thinks warm in preparation for her next visit to the outhouse.   It looks as though the snow is going to stay.   This week we see temperatures down to -12 C and that made the propane furnace in the trailer work pretty hard.  Bob kindly gets up in the night to switch propane tanks when we run out.   Not the camp shower still hanging on the post but it is frozen now!

Jim installs the door hardware



Jim has to keep moving to keep warm, it is getting pretty cold for doing fiddly work like this but it is great to get this done so that we can close the place up.

Sausage roll in place


The sausage roll is shown set into the space between the window frame and the top of the window opening.    We did the same for the door openings.   Once these are in place we Tuck taped the whole outside frame and then put a settling board in place over this to cover/trim it and seal it up.   

Bob holding a window/door sausage roll


You can see how bundled up Bob is - late November is cutting it close for getting windows and doors in for northern Ontario!  Bob is holding one of the "sausage rolls" that we made out of 6 mil plastic vapor barrier, pink fiberglass insulation and Tuck tape.  The bags are squared and loosely packed to allow for them being compressed in the opening at the top of each window and door in the log part of the house.  These "sausages" allow for insulation, vapor barrier and an air seal while the house settles.

Window and door frames next


Here is a window frame set in between the two side spline assemblies.  A space is left between the top of the squared frame and the window opening to allow for settling and vertical compression of the logs (will be 6% nominal).  A piece of roll foam is set at the bottom of the frame and toed into the slot in the wall for a water and air tight fit.

Putting in the window and door splines


Ronn has come back to put the doors and windows in the log walls.   Here he is holding a "T" shaped spline that goes on each side of the windows and doors, set into the slot in the logs so that they can slide by the window frame as they settle and compress.   Note the memory foam to keep a seal on both the inside and outside while this is happening.  You can see the colour of the stained outside wall and the unstained inside wall in this shot.

Sunday, November 9, 2008

View of the windows and doors in the basement entry


At November 4 this shot shows the windows and doors in the gables and gable ends as well as in the basement entry on the west side.   Great work by Don's crew getting those in.   Also thanks to Elaine for her help in sanding down the west side of the logs and more views of Bob's staining handiwork.  From this view the many loads of fill positioned by JI Enterprises (Joseph's guys) is visible - over 500 loads of fill.   John Roy has done lots of backhoe work but he's hard to catch on camera....

South side shingling


The south side is done to bottom of the gables and the arch is shingled - thanks to Jim for setting the pattern for us.   Bob's staining work can be seen from this view, along with the door and window openings cut by Ronn the previous week.   

North side done to past the gable peak

The north side is shingled to up past the north gable and the north gable itself is shingled, including the top peak venting.  The staging and anchor lines are in place for Don's crew to to the top section.  

Jim feels better now


Little sunshine and food and Jim feels better now.

North side shingling


Jim, Danny, Jim, Dick, Don all in action - also helping were John, Bob, Todd and Catherine.   Just getting up to where we need harnesses and staging/platforms.  

Armour Guard on the roof


Angara is taking shape as a house.   The pine facia is on and staining of the logs and facia is underway.   Special kudos to Chris for doing the eve extender and high end log staining. The roof is clad with plywood and the front arch is filled in and shaped.   Armour Guard (ice guard) membrane is covering the whole roof and starter shingling was laid out by Don Chris and Jim for the brothers and friends crew to work on November 1 and 2.   Don, Chris and Jim were incredibly generous with their help and guidance for the set up and first "brothers and friends" day.

Roof trusses

At mid September Angara has roof trusses in place.  Holy moly that's a long way up there with all those openings.   Maybe this 12-12 pitch roof idea was not such a good one (for snow shedding maybe but challenging to work on).   

Reassembly is done!

August 22 and reassembly is done.  This includes Ronn's final lag bolting and adjustments for the ridgepole alignment, which he did on August 21 after the crew and crane had left.  The house, Angara, is far more majestic and grand than I had planned  (solid and practical was my objective).   Somehow she took on a life of her own and with Ronn's artistic hand, she has emerged rather like a phoenix rising.   Thank you to everyone who has helped so far.  

Master Logbuilders


A parting shot of the two master log builders - Ronn and Ken, complete with some of their key tools.  Fine work gentlemen.

View from atop the crane - over the lake

Looking out over Lake Duborne before the crane brings us down.  This is the end of reassembly on day three, just as sunset approaches.   The view from the loft will not look out quite this far, so this is the time to savour the moment.   

View from over the top


Looking down at the house from our perch on the CRANE, we are pinned in a man-box at the end of the jib.   My estimate is that is about 123 feet of crane and jib combined.   Ronn and I went up in the box together and I was terrified on the way up (the harness did not give me much comfort).  Once we were up there Frank's gentle handling made it a great experience and the terror lessened a little.   That said, I believe that there are still indentations in the man-box frame where my fingers were gripping it.   Thanks to Frank for a very safe trip, my fears were not justified at all.

Find Frank


Hey Frank, get down from there.  Frank has a very handy trick to release the johnny ball for the crane but he just had to get up there to tend to the last unhooking detail.

Reassembly team


Hands down a top team, from the left  - Ken, Bob, Chris, Ronn, Don, Scott and Frank.

Cowgirl?


I confess, this is just a brag shot.  I did not really ride the ridge pole all the way to the top, just the two feet from the ground that you see here.

Locking the structure together


Nearing the end of day three.  The perlins and ridge pole had to be positioned on 6" blocking, scribed, lifted out of place (either completely or partially), the blocks removed and then repositioned for final placement.   

Tie together with perlin


Next step was to tie the king truss and gable ends together with first a perlin, then the ridge pole and then the second (south) perlin.     

Gable end going into place


Good thing there was not much wind at the end of day two when we flew this baby in.   I had not anticipated how much of a "sail" the gable end sections were.   Once again Frank's exceptional handling with the crane makes this a smooth operation.   We use tag lines on either side plus the wood plank guides to set the gable end into place.

Front porch eyebrow log

Here is a special arch shaped log to form the eyebrow for the south side porch roof.   This proved to be challenging to incorporate into the roof but is a good idea to ensure that rain and snow are shed away from the door and so that snow does not accumulate there between the two south facing gables.   This was Ronn's design concept and it really adds to the character of the house.

Positioning the king truss


The king truss is lined up on the lower (double) support beam.  Not much chance this house will fall down in the next 500 years.   Braces are in place to hold it steady until the next day when both gable ends plus the ridge pole and purlins are in place to tie it all together.  

King truss goes into position


Elaine and Norlyn drop by and watch while we fly the king truss into place.   Catherine by now has practically wrung her hands right off - and as Frank predicted, all went very well.

Frank restingll


Frank takes a well deserved break while the crane is not needed.   Nice sunny spot and Catherine acts as runner to make sure he is supplied with cold drinks.  A happy crane operator is essential to reassembly.    Would you want someone slinging big logs around to be in a bad mood?

Porch header assembly


Frank Smith says everything about this reassembly operation is routine and easy for him.  Good thing because it sure looks tricky to me.  The porch header is slung at the truck, the root flair cedar columns are attached and then the assembled section is flown into place by steady hands Frank.   

Ronn explaining the steps


Ronn explains the steps as we go along.   Still day two and steady as she goes.

Positioning the king truss support column

The column is carefully aligned for support for the king truss which will be set in place, centered above this column.

Flying in the king truss support column

The king truss support column is flown in with "arms" intact.  We all resisted the engineer's view that this column was required, but having to keep moving with the schedule we accepted the idea.   In order to make it more palatable, Ronn selected a log with lots of character (the arms).  This way we could all live with the requirement.   Note from Catherine - the answer is NO, the arms will not be used to hang moose and deer carcasses in hunting season.... 

Flying the king truss out


The king truss flies out with the help of the crane and under the watchful eye of John Jones the local building inspector.  Catherine is in high distress during this operation but Frank on the crane and Ronn's crew are in complete control.   

King truss assembly

Frank Wright supervises as the king truss is assembled on the subfloor.  

Ronn positioning logs

The eighth round is done and now we are starting to position summer beams and other floor beams for the loft.

Start of day two of reassembly

Catherine having coffee on the porch, first time of many.   This is how we started day two, another excellent weather day.

Locking in the "island" wall sections

Pretty good progress for day one.  We were able to get the seventh round in place to lock in the island walls between windows.   A pretty full day considering we did not start until noon when the crane and logs arrived and were ready to go.

7th round forming

Ken is lining up the seventh round (of eight).  

Ronn and Ken in action

Ken's done unloading trucks for now and is working with Ronn on positioning logs.   Ken is a very talented logbuilder and has a terrific ability to work out problems and calculations in his head, plus he's really good at working in high spots.  Ken was also very patient about explaining the process when I badgered him with questions all day long.

Bob and Don on a smoke break

A well deserved break from a busy 2 1/2 days of reassembly.

Frank in action

Frank has to be the most talented crane operator that I've seen.   When he says that you are as safe in his hands as being in your mother's arms - he's absolutely correct.   Frank seems to know where you want a log positioned even before you know AND even if he is out of direct visual contact with you.    Frank has other talents too which you'll see as the project continues.

Bob takes a break from slugging logs

Bob taking a break on the north side in what will be the kitchen window.   Beautiful sunny day, we were blessed with clear weather for all three days of reassembly.  

East wall takes shape

Ronn and Scott are positioning the east wall and you can see the grey foam on the curved joint at the bottom of the log in the air.   The scribed groove at the bottom of each log is also packed with borated sheep's wool (harken's back to my sheep farming and hand spinning days in the 80's and 90's.   

Scott positioning logs

Here is Scott positioning logs on the first day.  He was there for the two and a half days of site reassembly and he sure worked hard.   Scott is a student who spent the summer doing quite a bit of work on the log building at Ronn's log yard.  Great work Scott.

More truck unloading

We continue to unload - here is the second Reghold truck.  Note the detailed paint job on the tractor, this required attention on our part to brush our our long private lane to be sure it was not scratched.

Formula for success and harmony

Hug and smooch your log builder often to keep spirits up, resolve issues and maintain harmony.   Make sure you don't catch your log builder off guard or this formula could backfire!   Note that the white Stetson is an ANSI rated completely legitimate hard hat.